One of the most important stages in the creation of any part is the processing of metal blanks. This process is carried out with the help of turning and milling, which can be carried out both on one and on several machines. Turning and milling allows you to create parts of a complex shape and a given size from a workpiece. Turning and milling of metals and alloys that are not produced in Ukraine must be carried out on special equipment and with certain experience, therefore, without the help of our company “A-Synthesis” it will be difficult to manage, because we have extensive experience in both the supply and processing of special steel grades.
Features in the processing of rare and special steel grades
The difficulty in processing special steel grades is that often incorrectly aligned machine parameters, as well as incorrectly selected teeth and cutters, can damage the workpiece and the machine itself during processing. Often such problems arise from ignorance of the characteristics of a particular alloy. The specialists of our company not only have extensive experience in processing special steel grades, but also do it on modern equipment.
Milling and turning
Workpiece processing requires different processing, both milling and turning. Turning of steels of different grades is carried out with the help of a cutter, which is rigidly fixed in the tooth holder of the lathe, while the part is fixed in the holder, which rotates it around its axis. With the help of a lathe, it is possible to process couplings, gears, gears, pulleys, nuts, bushings, shafts and other half-finished products.
Milling parts – a type of processing of the planes of a part, with the help of which it is possible to carry out trimming of products, cutting threads, boring diameters, turning surfaces, cutting grooves, i.e., in fact, create an almost finished part from a workpiece. It is used more often for processing flat parts with an average thickness.
In any case, working on lathes requires a lot of time, because. Each part processing process consists of several stages, in which the most important is the human factor. If it is difficult to replace turning, because it allows you to create three-dimensional parts, then turning is perfectly replaced by plasma cutting machines.
Metalworking with plasma cutting can achieve more accurate grooving, threading, diameter boring, grooving, etc. This process is carried out on machines in which the main cutting tool is plasma released under high pressure. Both active (oxygen) and inactive (argon) gases act as plasma. It is with the help of plasma cutting that you can achieve better accuracy in the shape and size of the product.
Types of operations performed during turning and milling
The creation of any part by our engineers will comply with technological requirements, as well as TU and GOST. So, in our workshops we are ready to perform such work on milling and turning as:
processing with a figured cutter;
cutting internal and external threads;
turning along the cylinder;
cutting straight and curved grooves on the outer part of the blanks;
"A-Synthesis" For more than 8 years, it has been one of the leaders in the delivery and processing of special grades of steel, non-ferrous metals and their rare alloys. Today there is no such order related to the processing or delivery of metal alloys that we are not able to fulfill. You can get more information about our company and services by phone.
Forging of metals – this is one of the high-temperature metalworking methods that has been in demand for 4 thousand years. Nowadays, most often forged products are used to decorate stairs, fences, gazebos, window bars and other structures. In the company “A-Sintez” you can order the manufacture of forged parts of any complexity and volume.
Features and stages of the process
The forging technology consists in giving the part the required shape after heating to the so-called forging temperature. This indicator differs for different metals. When heated, the material becomes plastic and can be processed. This method is called hot forging. It has remained virtually unchanged for thousands of years. Most often, this metalworking method is used for iron, but it is also suitable for copper, titanium, aluminum and other types of metal.
The metal forging process can be divided into several main stages:
Heating the blank to the required temperature. This work is carried out in a special oven.
Squeezing the blank and giving the product the required size. This stage mCan be done manually with a sledgehammer and hammer, or automatically with a hydraulic press. The workpiece acquires the necessary shape according to the developed project.
Finishing. The workpiece has burrs, irregularities and other minor defects that are eliminated at the last stage of processing. The product is given a finished presentation. The part acquires a flat and smooth surface.
When hot forging metal, it is important to maintain the temperature according to the technology. Since at low temperatures the metal will not be processed, and at high – will become brittle, which will affect the strength of finished products.
Depending on the size and complexity of the products, forging can be done manually or automatically. In the second option, all the main processes are performed by special equipment – hydraulic presses that give the parts the desired shape due to pressure.
Offer from “A-Sintez”
If you are interested in the service of metal forging, please contact A-Synthesis. Our craftsmen have extensive experience and strictly adhere to the technology of forging metals, so the products are durable and reliable. Modern equipment and knowledge accumulated over the years of work allow us to take on orders of any complexity.
We are ready to offer you favorable terms of cooperation. Our masters will complete the order in the shortest possible time, regardless of complexity. We have low prices for services, but the cost of products depends on the quantity, complexity, volume and other factors. You can seek help from a consultant. He can calculate the cost and terms of work.
We work with clients throughout Ukraine, we deliver to all regions. Use the services of real professionals. To discuss the details of cooperation, please contact us in a convenient way.
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